Vibration-Based Anomaly Detection for Induction Motors Using Machine Learning

Predictive maintenance of induction motors continues to be a significant challenge in ensuring industrial reliability and minimizing downtime. In this study, machine learning techniques are utilized to enhance fault diagnosis through the use of the Machinery Fault Database (MAFAULDA). A detailed extraction of statistical features was performed on multivariate time-series data to capture essential patterns that could indicate potential faults. Three machine learning algorithms-deep neural networks (DNNs), support vector machines (SVMs), and K-nearest neighbors (KNNs)-were applied to the dataset. Optimization strategies were carefully implemented along with oversampling techniques to improve model performance and handle imbalanced data. The results achieved through these models are highly promising. The SVM model demonstrated an accuracy of 95.4%, while KNN achieved an accuracy of 92.8%. Notably, the combination of deep neural networks with fast Fourier transform (FFT)-based autocorrelation features produced the highest performance, reaching an impressive accuracy of 99.7%. These results provide a novel approach to machine learning techniques in enhancing operational health and predictive maintenance of induction motor systems.

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Publication Details

Journal
Sensors
Published
2025-01-27
DOI
https://doi.org/10.3390/s25030773
Citations
15
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
Field-Weighted Citation Impact
18.22

Funders

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article

Vibration-Based Anomaly Detection for Induction Motors Using Machine Learning

Sajjad Manzoor, Nabeel Khan, Jawad Saleem, Wan-Gu Kim et al.
15 citations
Sensors
Machine Fault Diagnosis Techniques
18.22
article

Vibration-Based Anomaly Detection for Induction Motors Using Machine Learning

Sajjad Manzoor, Nabeel Khan, Jawad Saleem, Wan-Gu Kim, Sufyan Ali Memon, Ihsan Ullah
article en
15 citations

Abstract

Predictive maintenance of induction motors continues to be a significant challenge in ensuring industrial reliability and minimizing downtime. In this study, machine learning techniques are utilized to enhance fault diagnosis through the use of the Machinery Fault Database (MAFAULDA). A detailed extraction of statistical features was performed on multivariate time-series data to capture essential patterns that could indicate potential faults. Three machine learning algorithms-deep neural networks (DNNs), support vector machines (SVMs), and K-nearest neighbors (KNNs)-were applied to the dataset. Optimization strategies were carefully implemented along with oversampling techniques to improve model performance and handle imbalanced data. The results achieved through these models are highly promising. The SVM model demonstrated an accuracy of 95.4%, while KNN achieved an accuracy of 92.8%. Notably, the combination of deep neural networks with fast Fourier transform (FFT)-based autocorrelation features produced the highest performance, reaching an impressive accuracy of 99.7%. These results provide a novel approach to machine learning techniques in enhancing operational health and predictive maintenance of induction motor systems.

SensorsVol. 25(3)
Korea Institute of Ocean Science and Technology (KR), COMSATS University Islamabad (PK), Sejong University (KR), Abbottabad University of Science and Technology (PK), Mirpur University of Science and Technology (PK)
National Research Foundation of Korea
Industry, innovation and infrastructure
Openalex Percentile: Top 1%
Machine Fault Diagnosis Techniques
18.22
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