Treatment Performance and Characteristics of Biofilm Carriers in an Aerobic Waterwheel-Driven Rotating Biological Contactor

Rotating biological contactors (RBCs) are widely utilized in aerobic wastewater treatment due to their high stability, efficiency, and ease of maintenance. The choice of disc carrier material for biofilm formation is a critical factor influencing treatment performance. In the context of rural domestic wastewater treatment, the biofilm carriers must balance cost-effectiveness and high efficiency. This study focuses on the aerobic unit of a combined anoxic denitrification–deodorization filter–aerobic RBC system, specifically, the waterwheel-driven aerobic RBC, and evaluates three types of biofilm carrier media: felt, carbon felt, and nonwoven fabric. The study compares their pollutant removal performance and biofilm enrichment characteristics to identify the optimal material. The results indicate that RBCs using nonwoven fabric as the biofilm carrier exhibit superior nitrification efficiency and biocompatibility compared to the other materials, achieving average removal rates of 84.3% for CODCr and 80.5% for ammonia nitrogen. While the addition of nonwoven fabric slightly reduced the driving efficiency of the waterwheel-driven aerobic RBC, it significantly enhanced oxygen transfer efficiency, which explained the enhanced organic degradation and ammonia nitrification. During the biofilm stable phase, the two-stage waterwheel-driven RBC with a nonwoven fabric carrier achieved average CODCr and ammonia nitrogen removal rates of 86.76 ± 0.85% and 92.15 ± 1.49%, respectively. Nonwoven fabric demonstrates significant potential as a biofilm carrier for aerobic rotating biological contactors.