The Effect of Yellowing on the Corrosion Resistance of Chromium-Free Fingerprint-Resistant Hot-Dip Al-Zn-Coated Steel

Inorganic/organic composite passivation film can significantly improve the corrosion resistance performance of hot-dip Al-Zn-coated steel. However, yellowing of the passivation film always leads to obvious performance degradation in corrosion resistance. Investigating the yellowing mechanism of the passivation film and its impact on corrosion resistance would provide a foundation for enhancing its yellowing resistance property. This study primarily focuses on the yellowing mechanism of the passivation film based on the copolymer of N-vinylpyrrolidone and N-vinylcaprolactam. It is found that the oxidation and semi-carbonization of butyramide and valeroamide generated by C–N bond cleavage in the copolymer at high temperatures are responsible for the yellowing of the passivation film. The cracking of the passivation film caused by yellowing degree exposes more of the bare Al-Zn coating, further accelerating the degradation in the corrosion resistance. Additionally, it is observed that the impact of yellowing on the corrosion resistance is negligible when the color difference (ΔE*) caused by yellowing is less than 3.0, whereas ΔE* values above 3.0 result in rapid degradation in the corrosion resistance of the passivation film. The formula y = 0.77 − 0.07x + 0.023x2 + 0.0039x3 effectively expresses the relationship between corrosion area (y) and ΔE* (x) (R2 = 0.995).