Thickening Activated Sludge with Suspended Air Flotation (SAF)

In the practice of wastewater treatment system design, process selection is often constrained by factors such as operational costs, performance, and physical footprint. Processes employing colloidal gaseous aphron (CGA) technology have proven to be highly effective for the clarification and thickening of activated sludge mixed liquor, waste-activated sludge (WAS), and anaerobically digested sludge within a small footprint. Technically, an aphron is defined as a gas or liquid phase encapsulated by a surfactant film. Since their initial identification and formulation, aphrons have been used extensively in a number of chemical processes, including gas and oil drilling and food processing waste-treatment applications. The generation and use of CGAs for thickening of WAS and other wastewater applications has been commercialized with the development of the Suspended Air® flotation (SAF®) process. The purpose of this paper is to (1) provide background on CGAs flotation technology, (2) identify applications of CGA in wastewater treatment, (3) discuss thickening of WAS with CGA, and (4) present findings from three case studies where WAS thickening with a legacy dissolved air flotation (DAF) process was replaced with a CGA process to increase capacity or address operational challenges, typically within the same flotation tank footprint. The case studies demonstrate the versatility of the SAF® CGA process for (a) its ability to process the most challenging feedstock, including stored WAS; (b) enhancement of the digestion process and elimination of digester foaming; and (c) high capacity and ease of operation, reducing operation needs.