Syngas Conversion to Higher Alcohols via Wood-Framed Cu/Co-Carbon Catalyst

Syngas conversion into higher alcohols represents a promising avenue for transforming coal or biomass into liquid fuels. However, the commercialization of this process has been hindered by the high cost, low activity, and inadequate C2+OH selectivity of the catalysts. Herein, we have developed Cu/Co carbon wood catalysts, offering a cost-effective and stable alternative with superior selectivity for catalytic conversion. The formation of Cu/Co nanoparticles was found, influenced by water-1,2-propylene glycol ratios in the solution, resulting in bidisperse nanoparticles. The Cu/Co-CW-W1P1 catalyst (the ratio between water and 1,2-propanediol is 0.5:0.5) exhibited a remarkable CO conversion rate of 74.8% and a selectivity of 58.7% for C2+OH, primarily comprising linear primary alcohols. This catalyst demonstrated enduring stability and selectivity under industrial conditions, maintaining its efficacy for up to 350 h of operation. We also employed density functional theory (DFT) to analyze selectivity, particularly focusing on the binding strength of CO, a crucial intermediate for subsequent reactions leading to the formation of alcohols. DFT identified the pathway of CHx and CO coupling, ultimately yielding C2H5OH. This computational understanding, coupled with the high performance of the Cu/Co-carbon wood catalyst, paves the way to develop catalytically selective materials tailored for higher alcohol production from a nature-based source.