Stress State and Fatigue Life Assessment of the Bolts at the Outlet End of Fracturing Pump

The fracturing pump serves as a critical piece of equipment in enhancing oil and gas recovery rates. However, under the coupled action of high-pressure fluid pulsation circulation in the pump body and the vibration of fracturing equipment, the bolts connecting the fracturing pump and fracturing manifold flange are prone to fatigue failure. In this paper, a three-dimensional finite-element model of the threaded bolt connection structure at the fracturing pump outlet end with a fine thread structure was established, and the measured vibrational displacement of the fracturing pump under different driven modes was used as the load to obtain the internal stress state of the full-thread bolt and the double-headed bolt used in the fracturing operation site. Based on the stress state, the fatigue life of the two types of bolts under various loading conditions was then simulated using the Brown—Miller fatigue damage criterion. The results indicate that for bolts of the same structural type, the maximum stress and stress variation amplitude increase in the sequence of the diesel-driven, single-motor-driven, and dual-motor-driven methods. Additionally, under the same load, the stress of the full-thread bolt is lower than that of double-headed bolt. The fatigue life analysis results show that under the vibrational load of diesel drive, the full-thread bolt can obtain a longer fatigue life of approximately 2042.89 h. However, under the load of dual-motor-driven method, the fatigue life of double-headed bolt is the lowest, only 717.46 h. A comparison with the fatigue life of bolts in actual engineering projects indicates that the predicted fatigue life of the bolts is consistent with the actual service life, which can provide effective guidance for the inspection and maintenance of fracturing pump equipment.