Analysis of Mechanical Behavior of Symmetric Prefabricated Bodies and Metal Connecting Components During Hoisting and Overturning in Assembly Structures

Prefabricated assembly structures play a pivotal role in modern building construction and underground transit developments, offering benefits such as ease of installation, rapid construction, and environmental sustainability. These prefabricated assembly structures are always symmetric and particularly prevalent in projects like subway station construction, where symmetry prefabricated blocks are commonly used. The hoisting and overturning of these blocks are crucial stages in the construction sequence. Given the substantial weight (tens of tons) and size (several meters) of these prefabricated elements, the materials and structural integrity of the metal components, including bolts and steel rods, must meet strict standards during these phases. To ensure stability during overturning and safety throughout hoisting, this paper utilizes a finite element model to analyze the hoisting and overturning of three prefabricated blocks used in subway station assembly. This paper investigates the mechanical behavior of embedded components, such as lifting lugs, steel liners, and hoisting steel rods, during these processes, analyzing their stress and strain. The selection methods of different steel bars (diameter, hollow, solid, etc.) in the hoisting process were obtained, and the operation speed in the hoisting and overturning process was determined, which guided the selection of the hoisting position when the common overturning action was known. The results offer valuable guidelines for the placement and spacing of lifting lugs, as well as the optimal hoisting speed, thereby informing the selection of embedded lifting lugs and the design of operational protocols in actual assembly construction.