Abrasive Wear Characteristics of High-Cr Multicomponent White Cast Irons at Elevated Temperatures

The abrasive wear phenomenon at elevated temperatures is very common in industries where operations are performed under extreme conditions. The occurrence of abrasive wear at high temperatures is typically far more severe than that under room-temperature conditions. Industrial machine parts are much more prone to wear at extreme temperatures. Wear due to high-temperature abrasion leads to higher costs. Due to the risk of damaging machine parts and increased costs, it is significant to investigate materials that reverse this loss. It has been proven in previous studies that high-chromium white cast irons with multiple components, including vanadium, molybdenum, tungsten, and cobalt, called MWCIs, are among the most useful materials that can be selected as wear-resistant materials at high temperatures because of their dominant behavior against wear. In this study, three series of high-chromium multicomponent white cast irons (18Cr, 27Cr, and 35Cr MWCI) were used to test their abrasive wear resistance capability. A higher percentage of Cr leads to the precipitation of hard M7C3 carbides, which results in a higher carbide volume percentage (CVF) and hence higher hardness. However, the addition of excessive Cr and less C results in carbide refinement and a drop in hardness. The microstructure is primarily austenite. This study shows that, at an operating temperature of 1073 K, the 27CrMWCI performs the best as an abrasive wear-resistant material compared to 18CrMWCI and 35CrMWCI due to its (27CrMWCI’s) higher CVF and hardness.