Optimization of the concrete production process in terms of energy consumption

The object of study is the power supply system of a concrete mixing plant. The research made it possible to identify and eliminate the shortcomings of the existing power supply system in order to increase its energy efficiency and productivity. A new concept has been proposed, which provides for an individual arrangement of bins with isolated conveyors for each of them. The study revealed a number of significant advantages of the proposed system, namely: – separate conveyors for each hopper allow to optimize the routes of material movement, avoid unnecessary movements and reduce the load on the drives; – the use of modern electric motors with high efficiency and other energy-saving components can further reduce energy consumption; – due to the independent operation of each hopper, it is possible to load different materials in parallel, which reduces the time required to prepare a new portion of the concrete mixture; – the absence of a common hopper reduces the risk of congestion and obstacles that can lead to equipment downtime; – due to the independence of each hopper, different types of concrete mixtures can be prepared simultaneously. However, there are some potential disadvantages and risks to consider before implementing a new system, including: – the implementation of a new system may require significant investment in new equipment and installation; – the number of system components increases, which may complicate its maintenance and repair; – the efficient operation of the new system requires the development of special software and automation systems. Despite some drawbacks, the introduction of a power supply system for a concrete mixing plant is a promising direction for the development of the machine-building and construction industry. The results of the study indicate the high efficiency of this technology and its economic feasibility in the long term.

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Publication Details

Journal
Technology audit and production reserves
Published
2024-12-31
DOI
https://doi.org/10.15587/2706-5448.2024.319827
Citations
1
Primary Topic
BIM and Construction Integration
Type
article
Field-Weighted Citation Impact
0.27
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article

Optimization of the concrete production process in terms of energy consumption

Богдан Коробко, Олександр Левченко
1 citations
Technology audit and production reserves
BIM and Construction Integration
0.27
article

Optimization of the concrete production process in terms of energy consumption

Богдан Коробко, Олександр Левченко
article en
1 citations

Abstract

The object of study is the power supply system of a concrete mixing plant. The research made it possible to identify and eliminate the shortcomings of the existing power supply system in order to increase its energy efficiency and productivity. A new concept has been proposed, which provides for an individual arrangement of bins with isolated conveyors for each of them. The study revealed a number of significant advantages of the proposed system, namely: – separate conveyors for each hopper allow to optimize the routes of material movement, avoid unnecessary movements and reduce the load on the drives; – the use of modern electric motors with high efficiency and other energy-saving components can further reduce energy consumption; – due to the independent operation of each hopper, it is possible to load different materials in parallel, which reduces the time required to prepare a new portion of the concrete mixture; – the absence of a common hopper reduces the risk of congestion and obstacles that can lead to equipment downtime; – due to the independence of each hopper, different types of concrete mixtures can be prepared simultaneously. However, there are some potential disadvantages and risks to consider before implementing a new system, including: – the implementation of a new system may require significant investment in new equipment and installation; – the number of system components increases, which may complicate its maintenance and repair; – the efficient operation of the new system requires the development of special software and automation systems. Despite some drawbacks, the introduction of a power supply system for a concrete mixing plant is a promising direction for the development of the machine-building and construction industry. The results of the study indicate the high efficiency of this technology and its economic feasibility in the long term.

Technology audit and production reservesVol. 6(1(80))
National University "Yuri Kondratyuk Poltava Polytechnic" (UA)
Openalex Percentile: Top 40%
BIM and Construction Integration
0.27
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Optimization of the concrete production process in terms of energy consumption — Богдан Коробко, Олександр Левченко · Technology audit and production reserves (2024) | TGRS Research Map | TGRS