Robust, Fluorine-Free Superhydrophobic Films on Glass via Epoxysilane Pretreatment

Durable and fluorine-free superhydrophobic films were fabricated by a simple two-step process involving the pretreatment of glass substrates with an epoxysilane, which acted as an adhesive. The next step involved the aerosol-assisted chemical vapor deposition of a simple mixture of polydimethylsiloxane (PDMS) and SiO₂ nanoparticles (NPs). Various parameters were studied, such as deposition time as well as PDMS and SiO₂ loadings. The optimum film generated was with a 1:1 loading of PDMS and SiO₂, deposited at 360 °C for 40 min. The resultant film demonstrated excellent water repellency with a water contact angle of 165 ± 3° and a sliding angle of 2°. The epoxysilane underlayer provided the adhesion between the film and substrate. The films maintained superhydrophobicity and durability after being exposed to solvents such as diethyl ether, toluene, and ethanol for up to 5 h, 400 tape peel cycles, UV exposure, and heat exposure at 400 °C. The robustness results indicated enhanced durability relative to the superhydrophobic film without the epoxysilane underlayer.