Ru/Beta Zeolite Catalysts for Levulinic Acid Hydrogenation: The Importance of Catalyst Synthesis Methodology

Ruthenium-based catalysts were prepared through a deposition–precipitation approach, taking beta zeolites with Si/Al ratios of 12.5, 18.5, and 150, respectively, as supports, and 1–3 wt% loadings of metal. Their activation was performed in the presence of either H2 or NaBH4. The dispersion of the Ru species and the acid–base properties were influenced by both the preparation method and the activation protocol. The catalysts reduced under H2 flow presented well-dispersed Ru(0) and RuOx nanoparticles, while the reduction with NaBH4 led to larger RuOx crystallites and highly dispersed Ru(0). These characteristics exerted an important role in the hydrogenation of levulinic acid (LA) to γ-valerolactone (GVL). The H2 dissociation occurred via a heterolytic mechanism involving Lewis acid–base pairs associated with RuOx and the framework oxygen (Si-O-Al) located near the zeolite pore edge. The Ru(0) nanoparticles activated the –C=O bond of the LA substrate, while the presence of the carrier zeolite Brønsted acid sites promoted the ring-closure esterification of the 4-hydroxyvaleric acid (4-HVA) intermediate to GVL. An optimal combination of these features was achieved for the catalyst with 3 wt% Ru and a Si/Al ratio of 150, which selectively converted LA (XLA = 96.5%) to GVL (SGVL = 97.8%) at 130 °C and 10 bars of H2.