Performance Evaluation and Structural Analysis of AluminumSiC-Fly Ash Metal Matrix Composite Clamps for Industrial Applications

This study investigates the structural performance of aluminum matrix composite clamps reinforced with silicon carbide (SiC) and fly ash for industrial tubing applications.The composite material, consisting of Aluminum 6061, SiC, and fly ash, was subjected to static structural analysis using ANSYS Workbench.The analysis evaluated key parameters such as deformation, stress distribution, von Mises stress, strain, and the factor of safety under a load of 4.5 kN per bolt.Results show a significant improvement in mechanical performance compared to traditional aluminum clamps, with the factor of safety increasing from 0.85 to 0.98a 15.29% enhancement.The composite clamp demonstrated a favorable balance of light weight, high tensile strength, and improved pressure resistance.The distribution of stress and deformation highlights the composite's ability to withstand operational loads, while the inclusion of fly ash reduces density and promotes sustainability.These findings underscore the potential of Al-SiC-fly ash composites as a superior alternative for industrial clamp applications, ensuring reliability, safety, and structural efficiency.