Acoustic Maps Processing with Image Enhancement Techniques in Grinding Wheel Dressing for Industry 4.0

In certain applications of acoustic emission sensors, acoustic maps can be generated from captured signals. The work “In-Dressing Acoustic Map by Low-Cost Piezoelectric Transducer” introduces an innovative technique using these sensors to map grinding wheel surfaces, essential for finishing machined parts. However, producing sharp acoustic maps is challenging due to industrial interference. This study explores digital image processing techniques to enhance these maps, using cloud-based tools. Techniques such as smoothing, equalization, and edge detection (Sobel, Canny, Roberts, and Prewitt) were applied. The processed acoustic maps revealed sharper details, enabling more accurate assessments of dressing conditions. The results demonstrate the effectiveness of digital image processing when applied to acoustic maps, significantly improving the evaluation of the dressing process and contributing to the development of Industry 4.0.

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Published
2024-11-26
DOI
https://doi.org/10.3390/ecsa-11-20485
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
Field-Weighted Citation Impact
0.00

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article

Acoustic Maps Processing with Image Enhancement Techniques in Grinding Wheel Dressing for Industry 4.0

Pedro Oliveira, Paulo Roberto de Aguiar, Fábio Romano Lofrano Dotto, Marcio Rafael Buzoli et al.
Industrial Vision Systems and Defect Detection
article

Acoustic Maps Processing with Image Enhancement Techniques in Grinding Wheel Dressing for Industry 4.0

Pedro Oliveira, Paulo Roberto de Aguiar, Fábio Romano Lofrano Dotto, Marcio Rafael Buzoli, Matheus Luis Despirito
article en

Abstract

In certain applications of acoustic emission sensors, acoustic maps can be generated from captured signals. The work “In-Dressing Acoustic Map by Low-Cost Piezoelectric Transducer” introduces an innovative technique using these sensors to map grinding wheel surfaces, essential for finishing machined parts. However, producing sharp acoustic maps is challenging due to industrial interference. This study explores digital image processing techniques to enhance these maps, using cloud-based tools. Techniques such as smoothing, equalization, and edge detection (Sobel, Canny, Roberts, and Prewitt) were applied. The processed acoustic maps revealed sharper details, enabling more accurate assessments of dressing conditions. The results demonstrate the effectiveness of digital image processing when applied to acoustic maps, significantly improving the evaluation of the dressing process and contributing to the development of Industry 4.0.

Universidade de São Paulo (BR), Universidade Estadual Paulista (Unesp) (BR)
Fundação de Amparo à Pesquisa do Estado de São Paulo, Universidade de São Paulo, Universidade Estadual Paulista
Industry, innovation and infrastructure
Openalex Percentile: Top 63%
Industrial Vision Systems and Defect Detection
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