Researches on lightweight body structure design and optimization of electric vehicles

As environmental concerns grow and fuel prices continue to rise, electric vehicles (EVs) are gaining increasing dominance in the automotive market. This shift has prompted extensive research aimed at improving EVs performance, particularly through lightweight vehicle design. Lightweighting is crucial for enhancing efficiency, range, and overall performance, as reducing weight allows for less energy consumption and better battery usage. This paper examines seven key methods for vehicle lightweighting, ranging from advanced materials like carbon composites and aluminum alloys to innovative engineering techniques such as topology optimization and computational modeling. Each method contributes to reducing vehicle mass without compromising safety or structural integrity. The paper concludes by addressing the current challenges, such as the high cost of advanced materials, and exploring future directions. These include innovations in material science, improvements in manufacturing processes, and refining computational tools. Overall, lightweighting research remains critical to advancing the efficiency and sustainability of electric vehicles in a rapidly evolving market

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Publication Details

Journal
Applied and Computational Engineering
Published
2025-01-10
DOI
https://doi.org/10.54254/2755-2721/2025.20103
Primary Topic
Mechanical Engineering and Vibrations Research
Type
article
Field-Weighted Citation Impact
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article

Researches on lightweight body structure design and optimization of electric vehicles

Weiyi Kong
Applied and Computational Engineering
Mechanical Engineering and Vibrations Research
article

Researches on lightweight body structure design and optimization of electric vehicles

Weiyi Kong
article en

Abstract

As environmental concerns grow and fuel prices continue to rise, electric vehicles (EVs) are gaining increasing dominance in the automotive market. This shift has prompted extensive research aimed at improving EVs performance, particularly through lightweight vehicle design. Lightweighting is crucial for enhancing efficiency, range, and overall performance, as reducing weight allows for less energy consumption and better battery usage. This paper examines seven key methods for vehicle lightweighting, ranging from advanced materials like carbon composites and aluminum alloys to innovative engineering techniques such as topology optimization and computational modeling. Each method contributes to reducing vehicle mass without compromising safety or structural integrity. The paper concludes by addressing the current challenges, such as the high cost of advanced materials, and exploring future directions. These include innovations in material science, improvements in manufacturing processes, and refining computational tools. Overall, lightweighting research remains critical to advancing the efficiency and sustainability of electric vehicles in a rapidly evolving market

Applied and Computational EngineeringVol. 124(1)
University College London (GB)
Openalex Percentile: Top 99%
Mechanical Engineering and Vibrations Research
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Researches on lightweight body structure design and optimization of electric vehicles — Weiyi Kong · Applied and Computational Engineering (2025) | TGRS Research Map | TGRS