Techno-economic evaluation of pyrolysis and electrolysis integration for methanol and char production

The pyrolysis technology enables the conversion of biomass into different products, such as char, oil, and synthesis gas. These products can play an important role in the decarbonization of agriculture, industry, and transportation, but are challenged by the availability of biomass and low fuel productivity. Electrolysis technologies, such as alkaline or solid oxide electrolysis, can help to overcome these drawbacks by supplying hydrogen derived from renewable sources. This paper focuses on providing the modeling, methods, and analysis necessary to pinpoint the benefits and challenges of this process concept. Integrating electrolysis with pyrolysis greatly improves the carbon conversion efficiency from 65% to 97.1-97.8% by increasing the methanol production by 2.7 times. For instance, the integration of co-electrolysis (i.e., CO 2 and H 2 O electrolysis) and pyrolysis can increase carbon conversion from 65% up to 98%, while attaining a maximum energy efficiency of 67% (for methanol production). Moreover, projected methanol production costs are estimated to vary between 706-922 USD/t for current technology prices. Char plays an important role in abating biomass costs and enabling net negative emissions in methanol production (-0.62 to -1.02 t CO2 /t CH3OH ,). Further improvements can be achieved by optimizing electrolysis operating conditions and by reducing energy consumption in distillation and CO 2 capture.

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Publication Details

Journal
Renewable Energy
Published
2025-01-10
DOI
https://doi.org/10.1016/j.renene.2025.122388
Citations
6
Primary Topic
Catalysts for Methane Reforming
Type
article
Field-Weighted Citation Impact
2.33

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article

Techno-economic evaluation of pyrolysis and electrolysis integration for methanol and char production

Silvio de Oliveira, Hossein Nami, Peter Vang Hendriksen, Henrik Lund Frandsen et al.
6 citations
Renewable Energy
Catalysts for Methane Reforming
2.33
article

Techno-economic evaluation of pyrolysis and electrolysis integration for methanol and char production

Silvio de Oliveira, Hossein Nami, Peter Vang Hendriksen, Henrik Lund Frandsen, Arash Nemati, Rafael Nogueira Nakashima, Giacomo Butera
article en
6 citations

Abstract

The pyrolysis technology enables the conversion of biomass into different products, such as char, oil, and synthesis gas. These products can play an important role in the decarbonization of agriculture, industry, and transportation, but are challenged by the availability of biomass and low fuel productivity. Electrolysis technologies, such as alkaline or solid oxide electrolysis, can help to overcome these drawbacks by supplying hydrogen derived from renewable sources. This paper focuses on providing the modeling, methods, and analysis necessary to pinpoint the benefits and challenges of this process concept. Integrating electrolysis with pyrolysis greatly improves the carbon conversion efficiency from 65% to 97.1-97.8% by increasing the methanol production by 2.7 times. For instance, the integration of co-electrolysis (i.e., CO 2 and H 2 O electrolysis) and pyrolysis can increase carbon conversion from 65% up to 98%, while attaining a maximum energy efficiency of 67% (for methanol production). Moreover, projected methanol production costs are estimated to vary between 706-922 USD/t for current technology prices. Char plays an important role in abating biomass costs and enabling net negative emissions in methanol production (-0.62 to -1.02 t CO2 /t CH3OH ,). Further improvements can be achieved by optimizing electrolysis operating conditions and by reducing energy consumption in distillation and CO 2 capture.

Renewable EnergyVol. 242
University of Southern Denmark (DK), Universidade de São Paulo (BR), Vejle Sygehus (DK), Association of Southeast Asian Nations (ID), Technical University of Denmark (DK)
Conselho Nacional de Desenvolvimento Científico e Tecnológico, Energistyrelsen, Energiteknologisk udviklings- og demonstrationsprogram
Openalex Percentile: Top 13%
Catalysts for Methane Reforming
2.33
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