Practical Research on Machine Vision Technology in Automated Inspection of Precision Components in Intelligent Manufacturing

This study develops a stereoscopic vision system using a two-camera calibration method and BP neural networks combined with genetic algorithms to measure precision component dimensions. Images are processed using edge detection and Hough transform algorithms, and a machine vision-based inspection model is constructed. Bearing components are used as the research object to detect dimensions, edges, geometric parameters, and loose components under six angles. Maximum measurement deviation is 0.04 mm, and edge detection results are clear and concise. Geometric parameter deviations remain within [-5%, 5%], achieving high recognition accuracy. The detection model’s classification accuracy is 97.49%, with verification accuracy at 98.01%. Comprehensive false detection and leakage rates are 1.03% and 0.46%, respectively. The model demonstrates superior detection performance across various angles for bearing components.