Air curtain mechanism of bottom blowing oxygen copper smelting furnace

In the oxygen copper bottom blow smelting process, due to the combined effect of spattering in the molten pool and furnace burden particles, the charging port is prone to clogging, resulting in production interruptions. For this reason, this study setup an air curtain device in the charging port and took a copper bottom-blowing melting furnace with an annual production capacity of 100,000 tons in a factory as the object of study and investigated the influence mechanism of the air curtain device on the spattering under the conditions of different operating parameters (liquid surface depth and bottom-blowing gas volume) by means of a numerical model. The results show that after adding the air curtain device, with the increase in the melt pool liquid level from 1550 to 2050 mm, the spattering height of the melt decreases by 0.073 m on average, the spattering height decreases by 16.29%, and the spattering peak value decreases by more than 60 mm. With the increase in bottom blowing gas volume from 1650 Nm3/h to 6600 Nm3/h, the height of melt spattering decreases by 0.083 m on average, the spattering height decreases by 16.47%, and the spattering peak decreases by more than 0.140 m. The spattering height decreases by 0.083 m on average. The air curtain device can effectively reduce the spray height of the melt.

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Publication Details

Journal
Physics of Fluids
Published
2025-01-01
DOI
https://doi.org/10.1063/5.0250807
Citations
1
Primary Topic
Metallurgical Processes and Thermodynamics
Type
article
Field-Weighted Citation Impact
0.71

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article

Air curtain mechanism of bottom blowing oxygen copper smelting furnace

Zhanwei Chen, Pin Shao, Hui Xu
1 citations
Physics of Fluids
Metallurgical Processes and Thermodynamics
0.71
article

Air curtain mechanism of bottom blowing oxygen copper smelting furnace

Zhanwei Chen, Pin Shao, Hui Xu
article en
1 citations

Abstract

In the oxygen copper bottom blow smelting process, due to the combined effect of spattering in the molten pool and furnace burden particles, the charging port is prone to clogging, resulting in production interruptions. For this reason, this study setup an air curtain device in the charging port and took a copper bottom-blowing melting furnace with an annual production capacity of 100,000 tons in a factory as the object of study and investigated the influence mechanism of the air curtain device on the spattering under the conditions of different operating parameters (liquid surface depth and bottom-blowing gas volume) by means of a numerical model. The results show that after adding the air curtain device, with the increase in the melt pool liquid level from 1550 to 2050 mm, the spattering height of the melt decreases by 0.073 m on average, the spattering height decreases by 16.29%, and the spattering peak value decreases by more than 60 mm. With the increase in bottom blowing gas volume from 1650 Nm3/h to 6600 Nm3/h, the height of melt spattering decreases by 0.083 m on average, the spattering height decreases by 16.47%, and the spattering peak decreases by more than 0.140 m. The spattering height decreases by 0.083 m on average. The air curtain device can effectively reduce the spray height of the melt.

Physics of FluidsVol. 37(1)
University of Science and Technology Liaoning (CN)
National Natural Science Foundation of China
Openalex Percentile: Top 37%
Metallurgical Processes and Thermodynamics
0.71
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