Integrating Digital Technology to Improve Quality in a Packaged Drinking Water Unit: A Case Study

In the competitive landscape of water bottle manufacturing, enhancing operational efficiency while adhering to quality standards is crucial. This study explores the application of digital solutions, specifically IoT technologies, to address key inefficiencies in the manufacturing and filling processes. The research employs the DMAIC (Define, Measure, Analyse, Improve, Control) framework to identify and rectify issues such as high defect rates, water wastage, and delays in the packing stage. By integrating advanced IoT solutions like fill level sensors, weight sensors, and real-time feedback systems, the study demonstrates how these digital tools effectively mitigate identified problems. The findings show that digital solutions significantly reduce defect rates and water wastage, leading to improved product quality and operational efficiency. This research highlights the transformative potential of IoT in manufacturing and offers practical insights for implementing similar technologies to enhance process efficiency and quality.