Experimental Study on the Dynamic Impact Characteristics of Iron Ore Under Free-Fall Conditions

Ore processing equipment is constantly subjected to impacts from various types of ore. However, the impact force characteristics generated by ore particles of different masses have not been thoroughly studied, which has hindered the design and monitoring of such equipment. This paper presents an experimental study on the dynamic impact characteristics of iron ore particles under free–fall conditions. The research focuses on understanding the mechanical behavior of ore particles of varying sizes and weights when colliding with metallic components, particularly crushers, which are critical in the ore processing industry. A modified Split Hopkinson Pressure Bar apparatus was utilized to measure the impact forces, durations, and deformation patterns during collisions. Two types of fired iron ore pellets were collected from industrial plants and sorted into different mass ranges for testing. The pellets were dropped from a height of 1 m to impact a steel rod, and the resulting impact forces were recorded using strain gauges. Additionally, finite element simulations were conducted to validate the experimental methodology. The results revealed significant variations in impact force, duration, and deformation patterns, influenced by particle mass and impact position. The maximum recorded impact force was approximately 7500 N, indicating the high energy involved in these collisions. Impact durations ranged from 0.05 to 0.11 milliseconds, emphasizing the rapid nature of the interactions. The deformation patterns were consistent across all particles, supporting the applicability of Hertz’s contact theory.This study offers valuable insights into the dynamic impact characteristics of iron ore particles, which are essential for optimizing the design and performance of mining machinery.