Temperature Profile from Parts Produced by Fused Filament Fabrication (FFF) Measured by In Situ Infrared Thermography

Fused Filament Fabrication (FFF) is the most used additive manufacturing (AM) technique. Understanding the behavior of the in situ temperature profile during the cooling stage is crucial to enhancing the mechanical properties of the parts manufactured by FFF since adhesion between printed layers is strongly related to the polymer cooling rate. However, only some studies analyze each layer in detail. For such analysis, infrared thermographic cameras can be used as a tool for non-contact temperature measurement. Numerous variables in constructing the part offer potential for such investigation. This study may lead to the enhancement of the part manufactured and improvements in the 3D printer itself. In addition, the polymer matrix and the manufacturing software can also be optimized. This work aims to systematically evaluate the temperature profile along the deposited layers during the fabrication of three-dimensional parts using poly(lactic acid) (PLA) filament. An infrared camera was used for real-time temperature measurements, and the data were processed with MATLAB® as a function of time and part length. A difference of up to 30 °C was observed between the edges, and non-uniform temperature profiles were also observed at the beginning, middle, and end of the part manufacturing. The highest temperatures were observed at the side where the print nozzle positions itself for the base to descend to the next layer. Several strategies are proposed to enhance the temperature distribution during the cooling process.