Electrocoagulation Process as an Efficient Method for the Treatment of Produced Water Treatment for Possible Recycling and Reuse

The objective of this study is to examine the effectiveness of the electrocoagulation (EC) process in treating real produced water (PW). The impact of the EC process on water quality parameters (pH and conductivity, turbidity, and oil content) was studied using bench-scale 5 L PW for this process. The findings indicate that prolonged EC leads to the release of metal ions and secondary electrode reactions, which resultantly increase the pH of the outlet water. The EC process decreased in several water quality parameters, including Chemical Oxygen Demand (COD), Total Organic Carbon (TOC), and oil and grease (O&G). COD decreased by roughly 1300 mg/L, resulting in a 33% removal. In the same manner, TOC dropped from an initial value of 1300 mg/L to approximately 585 mg/L, exhibiting a maximum removal efficacy of nearly 60%. Oil and gas (O&G) decreased to a value below 10 mg/L, accompanied by a remarkable removal efficacy of up to 99.6%. The turbidity, which was initially recorded at an average of 160 NTU, was reduced to approximately 70 NTU, which is a 44% reduction. The application of centrifugation after EC treatment resulted in a turbidity reduction above 99%. EC treatment removed BTEX (benzene, toluene, ethyl benzene, and xylenes) from PW by more than 99%. The inorganic constituents, specifically heavy metals, exhibited minimal changes following the application of EC, emphasizing the necessity for additional treatment methods to effectively address their presence. In summary, EC demonstrates an acceptable level of efficacy in the removal of turbidity and pollutants from PW, with a special emphasis on organic compounds such as BTEX, but it does not address the elimination of inorganic compounds. Subsequent investigations should prioritize the optimization of EC parameters and the integration of supplementary interventions to effectively address the removal of inorganic elements and insoluble metals from treated PW. The study evaluates the pollutant removal efficiency using iron and aluminum electrodes and the effects of the applied current and electrolysis time on the EC process.