Exploring the Potential of FlexSim 3D Simulation for Robotic Workstation Analysis

Simulators play an important role in testing robotic workstations in production facilities, allowing real-world conditions to be simulated without risk to equipment and staff. They allow users to verify robot control algorithms, identify possible errors, and optimize production processes. By using simulators, companies can reduce prototyping costs and decrease downtime. In addition, it helps to improve safety in production and minimize training costs. The main aims of this research are to analyze and test the FlexSim software, which is a 3D simulator for visualizing and simulating scenarios in manufacturing workplaces. To test the program, a 3D model of a robotic workplace with conveyor belts and CNC machines was created. The simulated workplace was analysed using the analysis tools offered by the software. The results were obtained in the form of graphs, which makes it easier to visually identify downtime, weaknesses, and workstation efficiency. A comparative analysis of our chosen simulator and Tecnomatix Plant Simulation software was also carried out. These two advanced simulators are actively used at serial production plants to analyze and simulate innovative solutions at production locations. At the end of the article, the weaknesses of the two software programs are described, along with a comparative analysis in the form of a table.