An Energy Modulation Interrogation Technique for Monitoring the Adhesive Joint Integrity Using the Full Spectral Response of Fiber Bragg Grating Sensors

Adhesive joining has the severe limitation that damages/defects developed in the bondline are difficult to assess. Conventional non-destructive examination (NDE) techniques are adequate to reveal disbonding defects in fabrication and delamination near the end of service life but are not helpful in detecting and monitoring in-service degradation of the joint. Several techniques suitable for long-term joint integrity monitoring are proposed. Fiber Bragg grating (FBG) sensors embedded in the joint are one of the promising candidates. It has the advantages of being close to the damage and immune to environmental attack and electromagnetic interference. Damage and disbonding inside an adhesive joint will give rise to a non-uniform strain field that may bring about peak splitting and chirping of the FBG spectrum. It is shown that the evolution of the full spectral responses can closely reveal the development of damages inside the adhesive joints during tensile and fatigue failures. However, recording and comparing the successive full spectra in the course of damage is tedious and can be subjective. An energy modulation interrogation technique is proposed using a pair of tunable optical filters. Changes in the full FBG spectral responses are modulated by the filters and converted into a conveniently measurable voltage output by photodiodes. Monitoring damage development can then be easily automated, and the technique is well-suited for practical applications. Filter spectrum width of 5 nm and initial overlap with the FBG spectrum to give 40% of the maximum output voltage is found to be optimal for measurement. The technique is tested on embedded FBGs from different adhesive lap-joint specimens and successfully reflected the severity of changes in the full spectral shapes during the course of tensile failure. Moreover, the trends in these PD outputs corroborate with the <i>V</i> value previously proposed to describe the qualitative change in FBG spectral shape.