Long-Term Creep Rupture of Carbon Fiber Reinforced Polymer Grids Under High Stress Levels: Experimental Investigation

Corrosion in reinforced concrete (RC) structures has led to the increased adoption of non-corrosive materials, such as carbon fiber-reinforced polymers (CFRPs), as replacements for traditional steel rebar. However, ensuring the long-term reliability of CFRP grids under sustained stress is critical for achieving safe and effective designs. This study investigates the long-term tensile creep rupture behavior of CFRP grids to establish a design threshold for their tensile strength under sustained loading conditions in demanding structural applications. A comprehensive laboratory experiment was conducted over 10,000 h, during which CFRP grid specimens were subjected to constant stress levels ranging from 92% to 98% of their ultimate tensile strength. The results confirm the excellent creep rupture resistance of CFRP grids. Specimens subjected to a sustained stress ratio of 92% of their ultimate tensile strength remained intact throughout the testing period, with minimal creep strain ranging from approximately 1% to 4% of the initial strain. The mean extrapolated creep rupture factors were found to be 92.1% and 91.7% of their ultimate tensile strength for service lives of 50 and 114 years, respectively. Based on the results of this study, a tensile stress limit of 48% of the ultimate tensile strength is recommended for CFRP grids to ensure long-term creep rupture resistance over a 100-year service life.