A Deployment Method for Motor Fault Diagnosis Application Based on Edge Intelligence

The rapid advancement of Industry 4.0 and intelligent manufacturing has elevated the demands for fault diagnosis in servo motors. Traditional diagnostic methods, which rely heavily on handcrafted features and expert knowledge, struggle to achieve efficient fault identification in complex industrial environments, particularly when faced with real-time performance and accuracy limitations. This paper proposes a novel fault diagnosis approach integrating multi-scale convolutional neural networks (MSCNNs), long short-term memory networks (LSTM), and attention mechanisms to address these challenges. Furthermore, the proposed method is optimized for deployment on resource-constrained edge devices through knowledge distillation and model quantization. This approach significantly reduces the computational complexity of the model while maintaining high diagnostic accuracy, making it well suited for edge nodes in industrial IoT scenarios. Experimental results demonstrate that the method achieves efficient and accurate servo motor fault diagnosis on edge devices with excellent accuracy and inference speed.

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Publication Details

Journal
Sensors
Published
2024-12-24
DOI
https://doi.org/10.3390/s25010009
Citations
5
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
Field-Weighted Citation Impact
1.74
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article

A Deployment Method for Motor Fault Diagnosis Application Based on Edge Intelligence

Zheng Zhou, Dong Man Yu, Yusong Qiao, Nan Wu et al.
5 citations
Sensors
Industrial Vision Systems and Defect Detection
1.74
article

A Deployment Method for Motor Fault Diagnosis Application Based on Edge Intelligence

Zheng Zhou, Dong Man Yu, Yusong Qiao, Nan Wu, Xusheng Lin, Purui Li
article en
5 citations

Abstract

The rapid advancement of Industry 4.0 and intelligent manufacturing has elevated the demands for fault diagnosis in servo motors. Traditional diagnostic methods, which rely heavily on handcrafted features and expert knowledge, struggle to achieve efficient fault identification in complex industrial environments, particularly when faced with real-time performance and accuracy limitations. This paper proposes a novel fault diagnosis approach integrating multi-scale convolutional neural networks (MSCNNs), long short-term memory networks (LSTM), and attention mechanisms to address these challenges. Furthermore, the proposed method is optimized for deployment on resource-constrained edge devices through knowledge distillation and model quantization. This approach significantly reduces the computational complexity of the model while maintaining high diagnostic accuracy, making it well suited for edge nodes in industrial IoT scenarios. Experimental results demonstrate that the method achieves efficient and accurate servo motor fault diagnosis on edge devices with excellent accuracy and inference speed.

SensorsVol. 25(1)
Chinese Academy of Sciences (CN), Shenyang Institute of Computing Technology (China) (CN), University of Chinese Academy of Sciences (CN)
Industry, innovation and infrastructure
Openalex Percentile: Top 13%
Industrial Vision Systems and Defect Detection
1.74
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