Predictive Maintenance and Fault Detection for Motor Drive Control Systems in Industrial Robots Using CNN-RNN-Based Observers

This research work presents an integrated method leveraging Convolutional Neural Networks and Recurrent Neural Networks (CNN-RNN) to enhance the accuracy of predictive maintenance and fault detection in DC motor drives of industrial robots. We propose a new hybrid deep learning framework that combines CNNs with RNNs to improve the accuracy of fault prediction that may occur on a DC motor drive during task processing. The CNN-RNN model determines the optimal maintenance strategy based on data collected from sensors, such as air temperature, process temperature, rotational speed, and so forth. The proposed AI model has the capacity to make highly accurate predictions and detect faults in DC motor drives, thus helping to ensure timely maintenance and reduce operational breakdowns. As a result, comparative analysis reveals that the proposed framework can achieve higher accuracy than the current existing method of combining CNN with Long Short-Term Memory networks (CNN-LSTM) as well as other CNNs, LSTMs, and traditional methods. The proposed CNN-RNN model can provide early fault detection for motor drives of industrial robots with a simpler architecture and lower complexity of the model compared to CNN-LSTM methods, which can enable the model to process faster than CNN-LSTM. It effectively extracts dynamic features and processes sequential data, achieving superior accuracy and precision in fault diagnosis, which can make it a practical and efficient solution for real-time fault detection in motor drive control systems of industrial robots.