Femtosecond laser multiple pulse-induced thermochemical copper precipitation from glyoxylic acid copper complex ink with surfactant

Abstract This paper presents the precipitation of copper (Cu) from a surfactant-added glyoxylic acid copper (GACu) complex ink, in femtosecond laser multiple pulse-induced thermochemical processes to achieve high-resolution Cu direct writing. The study specifically examines the impact of the surfactant, n-decanoylsarcosine sodium, (NDSS), on the nonlinear optical absorption properties of GACu complex ink. Findings reveal that the addition of NDSS did not alter the molecule binding and single-photon absorption properties of the ink. However, nonlinear optical absorptions evaluated through the open aperture z -scan method displayed differences between the NDSS-added and non-added GACu complex inks when subjected to femtosecond laser pulse irradiation. These results suggest that Cu nanoparticles were generated from the GACu complex ink via nucleation and surfactant-mediated growth, leading to the saturable absorption of the subsequent irradiated laser pulses. By employing a pulse repetition frequency of 5 MHz and a pulse number of 2 × 10 4 , a minimum dot diameter of 1.6 ± 0.1 μ m with stable reproductivity was attained with NDSS-added ink, corresponding to the laser spot diameter, without excessive precipitation due to thermal diffusion. This comprehensive understanding of the surfactant NDSS and pulse number effects on the Cu precipitation process holds potential for the direct writing of various materials. Furthermore, this insight offers a novel approach for affordable and scalable manufacturing with minimized environmental impact.