A Triboelectric Nanogenerator Utilizing a Crank-Rocker Mechanism Combined with a Spring Cantilever Structure for Efficient Energy Harvesting and Self-Powered Sensing Applications

With the advancement of industrial automation, vibrational energy generated by machinery during operation is often underutilized. Developing efficient devices for vibration energy harvesting is thus essential. Triboelectric nanogenerators (TENGs) based on spring and cantilever beam structures show considerable potential for industrial vibration energy harvesting; however, traditional designs often fail to fully harness vibrational energy due to their structural limitations. This study proposes a triboelectric nanogenerator (TENG) based on a crank-rocker mechanism and a spring cantilever structure (CR-SC TENG), which combines a crank-rocker mechanism with a spring cantilever structure, designed for both energy harvesting and self-powered sensing. The CR-SC TENG incorporates a spring cantilever beam, a crank-rocker mechanism, and lever amplification principles, enabling it to respond sensitively to low-frequency, small-amplitude vibrations. Utilizing the crank-rocker and lever effects, this device significantly amplifies micro-amplitudes, enhancing energy capture efficiency and making it well suited for low-amplitude, complex industrial environments. Experimental results demonstrate that this design effectively amplifies micro-vibrations and markedly improves energy conversion efficiency within a frequency range of 1–35 Hz and an amplitude range of 1–3 mm. As a sensor, the CR-SC TENG’s dual-generation units produce output signals that precisely reflect vibration frequencies, making it suitable for the intelligent monitoring of industrial equipment. When placed on an air compressor operating at 25 Hz, the first-generation unit achieved an output voltage of 150 V and a current of 8 μA, while the second-generation unit produced an output voltage of 60 V and a current of 5 μA. These findings suggest that the CR-SC TENG, leveraging spring cantilever beams, crank-rocker mechanisms, and lever amplification, has significant potential for micro-amplitude energy harvesting and could play a key role in smart manufacturing, intelligent factories, and the Internet of Things.