High-Precision Main Shaft Displacement Measurement for Wind Turbines Using an Optimized Position-Sensitive Detector

The main shaft of a wind turbine is a critical component that ensures the normal operation of the turbine, and its axial displacement directly impacts its efficiency and safety. The inaccurate measurement of axial displacement may lead to severe issues such as shaft fractures, causing turbine shutdowns. Correcting measurement errors related to axial displacement is essential to prevent potential accidents. This study proposes an improved error correction method for measuring the axial displacement of wind turbine main shafts. Using a position-sensitive detector (PSD) and laser triangulation, the axial and radial displacements of the main shaft are measured to address environmental interference and cost constraints. Additionally, a Sparrow Search Algorithm- Backpropagation (SSA-BP) model is constructed based on operational data from the wind turbine’s main shaft to correct the system’s nonlinear errors. The Sparrow Search Algorithm (SSA) is employed to optimize the weights and thresholds of the Backpropagation (BP) neural network, enhancing prediction accuracy and model stability. Initially, a main shaft displacement measurement system based on a precision displacement stage was developed, and system stability tests and displacement measurement experiments were conducted. The experimental results demonstrate that the system stability error is ±0.025 mm, which is lower than the typical error of 0.05 mm in contact measurement. After model correction, the maximum nonlinear errors of the axial and radial displacement measurements are 0.83% and 1.29%, respectively, both of which are lower than the typical measurement error of 2% in contact measurements. This indicates that the proposed model can reliably and effectively correct the measurement errors. However, further research is still necessary to address potential limitations, such as its applicability in extreme environments and the complexity of implementation.