Design and Development of a Precision Defect Detection System Based on a Line Scan Camera Using Deep Learning

The manufacturing industry environment is rapidly evolving into smart manufacturing. It prioritizes digital innovations such as AI and digital transformation (DX) to increase productivity and create value through automation and intelligence. Vision systems for defect detection and quality control are being implemented across industries, including electronics, semiconductors, printing, metal, food, and packaging. Small and medium-sized manufacturing companies are increasingly demanding smart factory solutions for quality control to create added value and enhance competitiveness. In this paper, we design and develop a high-speed defect detection system based on a line-scan camera using deep learning. The camera is positioned for side-view imaging, allowing for detailed inspection of the component mounting and soldering quality on PCBs. To detect defects on PCBs, the system gathers extensive images of both flawless and defective products to train a deep learning model. An AI engine generated through this deep learning process is then applied to conduct defect inspections. The developed high-speed defect detection system was evaluated to have an accuracy of 99.5% in the experiment. This will be highly beneficial for precision quality management in small- and medium-sized enterprises