An intelligent predictive maintenance system based on random forest for addressing industrial conveyor belt challenges

This study introduces a sophisticated intelligent predictive maintenance system for industrial conveyor belts powered by a random forest machine learning model. The random forest model was evaluated against established models such as logistic regression, neural networks, decision trees, and gradient boosting, demonstrating superior performance. The model achieved 100% accuracy in classifying gearbox lubricant levels and sprocket conditions, highlighting its potential for addressing critical challenges in predictive maintenance, such as avoiding unexpected downtime. However, further validation with larger datasets and varied operational environments is recommended to confirm robustness. This performance highlights its effectiveness in multiclass fault detection and overfitting mitigation, establishing a new standard in predictive maintenance technology. The system, enhanced by a comprehensive sensor array, not only adeptly captures but also intelligently analyzes critical operational data, providing proactive and data-driven insights for maintenance decision-making. This study not only affirms the dominance of the random forest model in predictive analytics but also underscores its pivotal role in optimizing maintenance strategies, enhancing operational efficiency, and ensuring the reliability of conveyor systems in industrial settings.