Parametric Optimisation of Wire Electrical Discharge Machining of 15CDV6 HSLA Steel Using Taguchi Method

15CDV6 steel is a high strength bainitic High Strength Low Alloy (HSLA) steel with low concentrations of chromium, molybdenum, and vanadium as the main alloying constituents. This steel is very robust and well-tempered i.e., it has High strength and good toughness. It is used in the manufacture of transformers, electric motors, nuclear reactors, and its application to the aerospace industry for the manufacture of rocket motor cases is immense. Simplifying any process of machining is very difficult, since it basically includes forecasts of machining parameters and working requirements that are unpredictable and extremely non-linear in nature which influence the overall production Quality and costs. A key component of producing novel products, particularly for the automotive and aerospace sectors, is wire electro discharge machining (Wire-EDM). This technology got success and offers unique advantages for specific applications, such as working with hard, super-tough, brittle, or difficult-to-machine materials, producing intricate shapes, or achieving high precision. The high degree of the obtainable accuracy and the fine surface quality makes Wire-EDM valuable. The right selection of the process parameters or input variables is the considered as most important task in Wire Electro Discharge Machining of 15CDV6 HSLA steel material. The present work concentrates on optimisation of various process parameters are Pulse-on Time, Pulse-off Time, Water pressure and sensitivity on work material 15CDV6 HSLA steel, the output responses considered are Material Removal Rate (MRR), Surface Roughness (Ra), and Power Consumption (PC). Taguchi Method technique used on experimental results for optimisation and same results are analysed using Analysis of Variance (ANOVA) for identify percentage contribution of process parameters. This work helps in analysing the suitable process parameters and machining performance for machining of 15CDV6 steel and also reveals the research work area in which maximum research work can be done in future.