Proposal and Implementation of an Integrated Monitoring Platform for Preventive Maintenance of Industrial Machines

In order to realise the efficient maintenance of industrial machines, Small and Medium-sized Enterprises (SMEs) need a system that utilises digital technology to handle everything from data collection to the visualisation of the collected data in an integrated manner. In this paper, an integrated monitoring platform using external sensor devices is proposed and implemented for the purpose of preventive maintenance of industrial machines. The proposed system performs edge processing to calculate features effective for monitoring on the sensor device, collects only the obtained features, and visualises them on a web server. In order to determine the features required by edge processing, a cycle waveform cut-out algorithm was proposed. As an evaluation experiment, the proposed system was used to detect the loosening of bolts on the support side of a ball screw. The results of the analysis showed that the dispersion value immediately after the start of uniform motion from the right end to the left end was valid, so the system was implemented as edge processing in the sensor device. In wireless transmission experiments on a testbed, an average of 20 consecutive cycles were used to achieve a 99.9% correct response rate and high detection accuracy, demonstrating the usefulness of the proposed system.