Synthesis and Phase Evolution of a Nanocrystalline FexCrNiAl (x = 1.0, 0.5, 0.25) High-Entropy Alloys by Mechanical Alloying

High-entropy alloys (HEAs) with ultrafine grained and high strength can be prepared by mechanical alloying (MA) followed by sintering. Therefore, MA, as a unique solid powder processing method, has many effects on the microstructures and mechanical properties of the sintered bulk HEAs. This work focused on the alloying behavior, morphology, and phase evolution of Fe<i>_x</i>CrNiAl (x = 1.0, 0.5, 0.25) HEAs by MA. The X-ray diffraction results show that the powders achieved a supersaturated solid solution body-centered-cubic (BCC) phase after MA; the crystalline size reached the nanoscale and was refined to ~80 nm. The morphology and composition of the alloyed powders were studied by scanning electron microscopy with energy dispersive spectroscopy. The results indicate that the powder was decreased to 1.59 μm for Fe_1.0 powder with excellent homogeneity in composition. There exists a phase transformation during high-temperature annealing, as the non-equilibrium BCC supersaturated solid solution phase transformed into the equilibrium phase of BCC and ordered BCC (B2) phases.