Enhancing Mid-Term Strength and Microstructure of Fly Ash–Cement Paste Backfill with Silica Fume for Continuous Mining and Backfilling Operations

Fly ash-cement composite backfill slurry, prepared by partially replacing cement with fly ash, has been demonstrated to effectively reduce the mine backfill costs and carbon emissions associated with cement production. However, the use of fly ash often results in insufficient early and medium-term strength of the backfill material. To address the demand for high medium-term strength in backfill materials under continuous mining and backfilling conditions, this study developed a silica fume-fly ash-cement composite backfill slurry. The effects of varying silica fume contents on the slurry's flowability, uniaxial compressive strength, microstructure, and pore characteristics were systematically investigated. The results showed that increasing the silica fume content significantly reduced the slurry's flowability. However, at a silica fume content of 5%, the slurry achieved optimal medium-term strength, with a 14-day uniaxial compressive strength of 3.98 MPa, representing a 25% improvement compared to the control group. A microstructural analysis revealed that a moderate silica fume content promoted the formation of calcium silicate hydrate gel, filled micropores, and optimized the pore structure, thereby enhancing the overall strength and durability of the material. Conversely, an excessive silica fume content above 5% led to a marked decrease in both flowability and strength. Based on a comprehensive evaluation of silica fume's effects on the flowability, strength, and microstructure, the optimal silica fume content was determined to be 5%. This study provides a theoretical basis and practical guidance for improving the efficiency of continuous mining and backfilling operations, and for designing high-performance backfill materials suitable for continuous mining and filling conditions.

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Publication Details

Journal
Materials
Published
2024-12-10
DOI
https://doi.org/10.3390/ma17246037
Citations
8
Primary Topic
Tailings Management and Properties
Type
article
Field-Weighted Citation Impact
2.09

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article

Enhancing Mid-Term Strength and Microstructure of Fly Ash–Cement Paste Backfill with Silica Fume for Continuous Mining and Backfilling Operations

Zhiyu Fang, Renlong Tang, Jianbo Ning, Xiaoping Shao et al.
8 citations
Materials
Tailings Management and Properties
2.09
article

Enhancing Mid-Term Strength and Microstructure of Fly Ash–Cement Paste Backfill with Silica Fume for Continuous Mining and Backfilling Operations

Zhiyu Fang, Renlong Tang, Jianbo Ning, Xiaoping Shao, Chuang Tian, Zhengchun Wang, Bingchao Zhao, Xing Du, Yibo Zhang
article en
8 citations

Abstract

Fly ash-cement composite backfill slurry, prepared by partially replacing cement with fly ash, has been demonstrated to effectively reduce the mine backfill costs and carbon emissions associated with cement production. However, the use of fly ash often results in insufficient early and medium-term strength of the backfill material. To address the demand for high medium-term strength in backfill materials under continuous mining and backfilling conditions, this study developed a silica fume-fly ash-cement composite backfill slurry. The effects of varying silica fume contents on the slurry's flowability, uniaxial compressive strength, microstructure, and pore characteristics were systematically investigated. The results showed that increasing the silica fume content significantly reduced the slurry's flowability. However, at a silica fume content of 5%, the slurry achieved optimal medium-term strength, with a 14-day uniaxial compressive strength of 3.98 MPa, representing a 25% improvement compared to the control group. A microstructural analysis revealed that a moderate silica fume content promoted the formation of calcium silicate hydrate gel, filled micropores, and optimized the pore structure, thereby enhancing the overall strength and durability of the material. Conversely, an excessive silica fume content above 5% led to a marked decrease in both flowability and strength. Based on a comprehensive evaluation of silica fume's effects on the flowability, strength, and microstructure, the optimal silica fume content was determined to be 5%. This study provides a theoretical basis and practical guidance for improving the efficiency of continuous mining and backfilling operations, and for designing high-performance backfill materials suitable for continuous mining and filling conditions.

MaterialsVol. 17(24)
Xi'an University of Science and Technology (CN), Ministry of Education of the People's Republic of China (CN)
National Natural Science Foundation of China
Openalex Percentile: Top 14%
Tailings Management and Properties
2.09
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