Preparation and Performance Analysis of Tung Cake Protein Adhesive

Tung oil pressing generates a substantial amount of tung cake waste rich in protein, which can be used to develop a novel wood protein adhesive. This study determined the optimal alkali treatment parameters based on NaOH concentration, reaction temperature, and reaction time. Potassium permanganate (KMnO<sub>4</sub>) and methyl trimethoxy silane (MTMS) were then sequentially added for cross-linking modification to achieve the optimal preparation process for the tung cake protein adhesive. Bonding strength was tested on pressed boards, and various characterization techniques, including X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), Thermogravimetric analysis (TG/TGA), differential scanning calorimetry (DSC), and scanning electron microscopy (SEM), were used. The results indicated the following: (1) Optimal preparation conditions: The best preparation process for the adhesive involved 30% NaOH at 50 °C for 50 min, with the addition of 12% KMnO<sub>4</sub> and 6% MTMS, meeting Class II plywood standards. (2) XRD and FTIR analyses revealed that carbohydrates in the tung cake oxidized and reacted with protein amino groups. The active groups in the protein cross-linked with MTMS, forming a spatial network structure, reducing hydrophilic groups, and enhancing water resistance. (3) TG/TGA and DSC showed that the thermal stability of the modified adhesive improved, thermogravimetric loss was reduced, and curing performance was enhanced. (4) SEM verified the adhesive's reaction mechanism, demonstrating that MTMS filled the protein structure unfolded by KMnO<sub>4</sub>, forming a three-dimensional network and improving bonding strength. This study successfully developed a new, formaldehyde-free, environmentally friendly tung cake protein adhesive with excellent performance.

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Publication Details

Journal
Polymers
Published
2024-12-07
DOI
https://doi.org/10.3390/polym16233437
Primary Topic
biodegradable polymer synthesis and properties
Type
article
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article

Preparation and Performance Analysis of Tung Cake Protein Adhesive

Jingran Gao, Hui Wan, Shenglong Zheng, Wei Wang et al.
2 links
Polymers
biodegradable polymer synthesis and properties
article

Preparation and Performance Analysis of Tung Cake Protein Adhesive

Jingran Gao, Hui Wan, Shenglong Zheng, Wei Wang, Wenzheng Zhao, Ke Zheng
article en

Abstract

Tung oil pressing generates a substantial amount of tung cake waste rich in protein, which can be used to develop a novel wood protein adhesive. This study determined the optimal alkali treatment parameters based on NaOH concentration, reaction temperature, and reaction time. Potassium permanganate (KMnO<sub>4</sub>) and methyl trimethoxy silane (MTMS) were then sequentially added for cross-linking modification to achieve the optimal preparation process for the tung cake protein adhesive. Bonding strength was tested on pressed boards, and various characterization techniques, including X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), Thermogravimetric analysis (TG/TGA), differential scanning calorimetry (DSC), and scanning electron microscopy (SEM), were used. The results indicated the following: (1) Optimal preparation conditions: The best preparation process for the adhesive involved 30% NaOH at 50 °C for 50 min, with the addition of 12% KMnO<sub>4</sub> and 6% MTMS, meeting Class II plywood standards. (2) XRD and FTIR analyses revealed that carbohydrates in the tung cake oxidized and reacted with protein amino groups. The active groups in the protein cross-linked with MTMS, forming a spatial network structure, reducing hydrophilic groups, and enhancing water resistance. (3) TG/TGA and DSC showed that the thermal stability of the modified adhesive improved, thermogravimetric loss was reduced, and curing performance was enhanced. (4) SEM verified the adhesive's reaction mechanism, demonstrating that MTMS filled the protein structure unfolded by KMnO<sub>4</sub>, forming a three-dimensional network and improving bonding strength. This study successfully developed a new, formaldehyde-free, environmentally friendly tung cake protein adhesive with excellent performance.

PolymersVol. 16(23)
Southwest Forestry University (CN), State Forestry and Grassland Administration (CN)
Openalex Percentile: Top 89%
biodegradable polymer synthesis and properties
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