An Integrated Modeling Framework for Automated Product Design, Topology Optimization, and Mechanical Simulation

The present study introduces an integrated software approach that provides an automated product design toolkit for customized products like knives, incorporating topology optimization (TO) and numerical simulations in order to streamline engineering workflows during the product development procedure. The modeling framework combines state-of-the-art technologies into a single platform, enabling the design and the optimization of mechanical structures with minimal human intervention. In particular, the proposed solution leverages artificial intelligence (AI), shape optimization methods, and computational tools in order to iteratively optimize material utilization as well as the design of products based on certain criteria. By embedding simulation within the design optimization loop, the developed software module ensures that performance constraints are respected throughout the design process. The case studies are concentrated in designing knives, demonstrating the platform’s ability to reduce design time, enhance product performance and provide rapid iterations of structurally optimized geometries. Finally, it should be noted that this research showcases the potential of integrated modeling technologies towards the transformation of traditional design paradigms, in this way contributing to faster, more reliable and efficient product development in various engineering industries through the training and deployment of AI models in these scientific fields.