Simplified dynamic heat exchanger models for heat recovery steam generators

Monitoring power plants necessitates sophisticated methods and reliable dynamic models, especially with the increasing flexibility demand. The primary challenge of this work is to develop a modelling strategy for heat recovery steam genera-tors (HRSG) that enables simple yet accurate simulation of their dynamic behaviour, accounting for the delayed response of their heat exchangers to load variations caused by high thermal inertia. The proposed modelling methodology aims to build models suitable for monitoring power plants based on a set of sensor measurements, which can realistically be found in a power plant. This approach eliminates the need for extensive system design information, which may not always be accessible to the modeller. First, fully detailed, pseudo three dimensional Modelica model of the monophasic heat exchang-ers is developed. The model is then simplified progressively while the impact on accuracy is assessed. A more simplified model is later developed by assuming a lumped global heat transfer coefficient and a mass. The simplified model provides promising results, demonstrating a good compromise between simple calibration process and accuracy. A model of the evaporator is also presented and validated based on literature. Finally, a qualitative analysis of the full HRSG model is conducted. The dynamic behaviour as well as the time constants of the heat exchangers are analysed. The results demon-strate a good agreement with the expected physical behaviour.

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Publication Details

Journal
Archives of Thermodynamics
Published
2025-07-13
DOI
https://doi.org/10.24425/ather.2025.154197
Primary Topic
Heat Transfer and Optimization
Type
article
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article

Simplified dynamic heat exchanger models for heat recovery steam generators

Nabil S. Youssef, Assaad Zoughaïb, V. Drouet
Archives of Thermodynamics
Heat Transfer and Optimization
article

Simplified dynamic heat exchanger models for heat recovery steam generators

Nabil S. Youssef, Assaad Zoughaïb, V. Drouet
article en

Abstract

Monitoring power plants necessitates sophisticated methods and reliable dynamic models, especially with the increasing flexibility demand. The primary challenge of this work is to develop a modelling strategy for heat recovery steam genera-tors (HRSG) that enables simple yet accurate simulation of their dynamic behaviour, accounting for the delayed response of their heat exchangers to load variations caused by high thermal inertia. The proposed modelling methodology aims to build models suitable for monitoring power plants based on a set of sensor measurements, which can realistically be found in a power plant. This approach eliminates the need for extensive system design information, which may not always be accessible to the modeller. First, fully detailed, pseudo three dimensional Modelica model of the monophasic heat exchang-ers is developed. The model is then simplified progressively while the impact on accuracy is assessed. A more simplified model is later developed by assuming a lumped global heat transfer coefficient and a mass. The simplified model provides promising results, demonstrating a good compromise between simple calibration process and accuracy. A model of the evaporator is also presented and validated based on literature. Finally, a qualitative analysis of the full HRSG model is conducted. The dynamic behaviour as well as the time constants of the heat exchangers are analysed. The results demon-strate a good agreement with the expected physical behaviour.

Archives of Thermodynamics
Université Paris Sciences et Lettres (FR), Hahnemann University Hospital (US), École Nationale Supérieure des Mines de Paris (FR)
Affordable and clean energy
Openalex Percentile: Top 100%
Heat Transfer and Optimization
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Simplified dynamic heat exchanger models for heat recovery steam generators — Nabil S. Youssef, Assaad Zoughaïb, et al. · Archives of Thermodynamics (2025) | TGRS Research Map | TGRS