Design and test of steam-injected continuous scrambled egg device

To solve the existing problems of low yield, uneven quality, and single form of industrially scrambled eggs, we have developed a continuous high-output steam scrambled egg device based on the principle of steam injected. By establishing calibration curves for egg, oil, and steam flow rates, determining the key parameters of the equipment, and simulating the heat transfer process between steam and egg by Computational Fluid Dynamics (CFD), we created the device and verified its production performance. The results show that the capacity of this device can reach 104.4 kg/h, which greatly improves production efficiency. By precisely adjusting the steam flow, this device can produce scrambled eggs in the form of blocks, thick slices, thin slices, and broken. Moreover, the differences between the scrambled eggs produced by this device and the traditional frying pan were not significant in terms of color, taste and sensory evaluation (<i>p</i> > 0.05). Most importantly, this device produces scrambled eggs with better elasticity, softer texture, and better overall uniformity of maturity to achieve consumer satisfaction. This study provides technical support for the industrialized continuous production of Chinese egg dishes.

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Publication Details

Journal
Current Research in Food Science
Published
2024-12-07
DOI
https://doi.org/10.1016/j.crfs.2024.100948
Primary Topic
Meat and Animal Product Quality
Type
article
Field-Weighted Citation Impact
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article

Design and test of steam-injected continuous scrambled egg device

Bo Qi, Lei Xue, Xiaojia Hu, Wensong Wei et al.
Current Research in Food Science
Meat and Animal Product Quality
article

Design and test of steam-injected continuous scrambled egg device

Bo Qi, Lei Xue, Xiaojia Hu, Wensong Wei, Youjin Yuan, Chunhui Zhang, Ping Yang, Xin Ai, Fangting Fu
article en

Abstract

To solve the existing problems of low yield, uneven quality, and single form of industrially scrambled eggs, we have developed a continuous high-output steam scrambled egg device based on the principle of steam injected. By establishing calibration curves for egg, oil, and steam flow rates, determining the key parameters of the equipment, and simulating the heat transfer process between steam and egg by Computational Fluid Dynamics (CFD), we created the device and verified its production performance. The results show that the capacity of this device can reach 104.4 kg/h, which greatly improves production efficiency. By precisely adjusting the steam flow, this device can produce scrambled eggs in the form of blocks, thick slices, thin slices, and broken. Moreover, the differences between the scrambled eggs produced by this device and the traditional frying pan were not significant in terms of color, taste and sensory evaluation (<i>p</i> > 0.05). Most importantly, this device produces scrambled eggs with better elasticity, softer texture, and better overall uniformity of maturity to achieve consumer satisfaction. This study provides technical support for the industrialized continuous production of Chinese egg dishes.

Current Research in Food ScienceVol. 10
Zibo Vocational Institute (CN), Institute of Agro-Products Processing Science and Technology (CN), Chinese Academy of Agricultural Engineering (CN), Chinese Academy of Agricultural Sciences (CN), Central Hospital of Zibo (CN), Beijing Information Science & Technology University (CN)
Openalex Percentile: Top 74%
Meat and Animal Product Quality
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