Performance Analysis of a Water-Injected Twin-Screw Compressor in a High-Temperature R718 Heat Pump

Abstract High-temperature heat pumps with twin-screw compressors and water (R718) as the working fluid show promising potential for providing industrial heat and process steam at temperature levels of up to 200 °C. This paper presents a simulation approach for a two-layered simulation structure of a water-based high-temperature heat pump system including a twin-screw compressor with water-injection. The heat pump process with two-phase steam compression is investigated with respect to various aspects. In addition to controlling the compressor outlet temperature, the evaporation of the injected liquid leads to an increase in the displaced mass flow rate on the sink side of the heat pump. This effect is analyzed in detail for various system operating points using a thermodynamic simulation framework for the R718-based heat pump cycle and a comprehensive compressor model. The main target of the presented paper is the analysis of system performance and the detailed investigation of the interdependencies. Performance of the twin-screw compressor is determined by means of two-phase chamber model simulations. In the chamber model method thermodynamic properties of both injected liquid and steam are calculated based on the conservation equations of mass and energy for the compression process. Adequate sub-models for internal leakage and heat and mass transfer between vapor and liquid phase are applied. Integral results of the compressor simulations are embedded in the heat pump system simulation using a characteristic map. In conclusion, this paper contributes to the understanding of advanced compression technologies in the field of high-temperature heat pumps, offering a detailed examination of a water-injected steam compressor’s applicability and efficiency in a practical system setting.