Conceptual Design of Simulation-Based Approach for Robotic Automation Systems: A Case Study of Tray Transporting

This study investigated the application of robotic automation in food manufacturing, focusing on enhancing tray transporting operations through a simulation-based approach. The findings primarily focused on bakery production but also demonstrate broader applicability to other sectors that involve repetitive and labor-intensive tasks. The researchers analyzed worker fatigue and limited productivity associated with manual tray handling. To evaluate these issues, simulations were conducted for two scenarios (Case A and Case B), applying robotic automation systems at different stages of production. Key performance indicators (throughput and utilization rates) were analyzed to assess improvements in process efficiency and reductions in worker strain. The results showed that robotic automation significantly increased throughput by 83.7% in simpler processes and by 27.1% in more complex ones, highlighting the impact of task complexity on automation effectiveness. Workforce demands decreased and demonstrated the potential of automation to alleviate physical strain in repetitive tasks. Simulations provided insights into workflow optimization, confirming their value as reliable tools for planning and refining automation strategies. The proposed framework offers a flexible and scalable solution for enhancing efficiency and consistency in manufacturing. Future research should apply similar approaches to other industries and explore the integration of human and robotic labor to further optimize safety, productivity, and cost effectiveness.