Semiconductor Wafer Particle Defect Classification Based on Deep Learning and Multimodal Feature Fusion

In the semiconductor manufacturing process, the identification and classification of the chemical composition of particle defects on wafers is critical to ensuring product quality. Traditional manual classification methods are affected by the operator's subjective judgement, which affects the accuracy and efficiency of classification. In this study, we propose a deep convolutional neural network (CNN)-based automatic defect classification model that fuses scanning electron microscope (SEM) images and energy dispersive X-ray (EDX) spectral data for more efficient and accurate defect identification.Our model first feeds the image data into a network with Residual Neural Network (ResNet-50) as the model backbone structure, which has learnt to recognise various types of defects through a large number of samples, and introduces a Convolutional Block Attention Module (CBAM) attention mechanism to the network, which aims to improve the network's ability to recognise defects. The attention mechanism is designed to enhance the network's capability to focus on and learn essential features. It employs a Multi-Layer Perceptron (MLP) to extract features from Energy Dispersive X-ray (EDX) spectra. Subsequently, the integration of image and spectral features is achieved through a multi-head self-attention mechanism. Finally, a fully connected layer is utilized to classify eight different types of defects within semiconductor particles.The experimental results show that our system improves the accuracy and processing speed of defect detection compared to traditional manual classification methods, and the comparison of the classification detection accuracy of different models for different input models is investigated.

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Publication Details

Published
2024-10-19
DOI
https://doi.org/10.1109/iccsnt62291.2024.10776716
Primary Topic
Industrial Vision Systems and Defect Detection
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article
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Semiconductor Wafer Particle Defect Classification Based on Deep Learning and Multimodal Feature Fusion

Guomeng Li, Chengjie Bai, Qingsong Cui, Wenxin Liu et al.
Industrial Vision Systems and Defect Detection
article

Semiconductor Wafer Particle Defect Classification Based on Deep Learning and Multimodal Feature Fusion

Guomeng Li, Chengjie Bai, Qingsong Cui, Wenxin Liu, Xinxin Wang, Zeming Zhang
article en

Abstract

In the semiconductor manufacturing process, the identification and classification of the chemical composition of particle defects on wafers is critical to ensuring product quality. Traditional manual classification methods are affected by the operator's subjective judgement, which affects the accuracy and efficiency of classification. In this study, we propose a deep convolutional neural network (CNN)-based automatic defect classification model that fuses scanning electron microscope (SEM) images and energy dispersive X-ray (EDX) spectral data for more efficient and accurate defect identification.Our model first feeds the image data into a network with Residual Neural Network (ResNet-50) as the model backbone structure, which has learnt to recognise various types of defects through a large number of samples, and introduces a Convolutional Block Attention Module (CBAM) attention mechanism to the network, which aims to improve the network's ability to recognise defects. The attention mechanism is designed to enhance the network's capability to focus on and learn essential features. It employs a Multi-Layer Perceptron (MLP) to extract features from Energy Dispersive X-ray (EDX) spectra. Subsequently, the integration of image and spectral features is achieved through a multi-head self-attention mechanism. Finally, a fully connected layer is utilized to classify eight different types of defects within semiconductor particles.The experimental results show that our system improves the accuracy and processing speed of defect detection compared to traditional manual classification methods, and the comparison of the classification detection accuracy of different models for different input models is investigated.

Shandong Normal University (CN)
Industry, innovation and infrastructure
Openalex Percentile: Top 68%
Industrial Vision Systems and Defect Detection
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