Laser-induced adhesives with excellent adhesion enhancement and reduction capabilities for transfer printing of microchips

Transfer printing based on tunable and reversible adhesive that enables the heterogeneous integration of materials is essential for developing envisioned electronic systems. An adhesive with both adhesion enhancement and reduction capabilities in a rapid and selective manner is challenging. Here, we report a laser-induced adhesive, featuring a geometrically simple shape memory polymer layer on a glass backing, with excellent adhesion modulation capability for programmable pickup and noncontact printing of microchips. Selective and rapid laser heating substantially enhances the adhesive's adhesion strength from kilopascal to megapascal within 10 ms due to the shape fixing effect, allowing for precise and programmable pickup. Conversely, the enhanced adhesion can be quickly reduced and eliminated within 3 ms through the shape recovery effect, enabling noncontact printing. Demonstrations of transfer printing microlight-emitting diodes (LEDs) and mini-LEDs onto various low-adhesive flat, rough, and curved surfaces highlight the unusual capabilities of this adhesive for deterministic assembly.

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Publication Details

Journal
Science Advances
Published
2024-12-06
DOI
https://doi.org/10.1126/sciadv.ads9226
Citations
42
Primary Topic
Adhesion, Friction, and Surface Interactions
Type
article
Field-Weighted Citation Impact
11.31

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article

Laser-induced adhesives with excellent adhesion enhancement and reduction capabilities for transfer printing of microchips

Jizhou Song, Chenglong Li, Shun Zhang, Suhao Wang et al.
42 citations
Science Advances
Adhesion, Friction, and Surface Interactions
11.31
article

Laser-induced adhesives with excellent adhesion enhancement and reduction capabilities for transfer printing of microchips

Jizhou Song, Chenglong Li, Shun Zhang, Suhao Wang, Shuchang He, Jing Jiang
article en
42 citations

Abstract

Transfer printing based on tunable and reversible adhesive that enables the heterogeneous integration of materials is essential for developing envisioned electronic systems. An adhesive with both adhesion enhancement and reduction capabilities in a rapid and selective manner is challenging. Here, we report a laser-induced adhesive, featuring a geometrically simple shape memory polymer layer on a glass backing, with excellent adhesion modulation capability for programmable pickup and noncontact printing of microchips. Selective and rapid laser heating substantially enhances the adhesive's adhesion strength from kilopascal to megapascal within 10 ms due to the shape fixing effect, allowing for precise and programmable pickup. Conversely, the enhanced adhesion can be quickly reduced and eliminated within 3 ms through the shape recovery effect, enabling noncontact printing. Demonstrations of transfer printing microlight-emitting diodes (LEDs) and mini-LEDs onto various low-adhesive flat, rough, and curved surfaces highlight the unusual capabilities of this adhesive for deterministic assembly.

Science AdvancesVol. 10(49)
Interface (United States) (US), Zhejiang Lab (CN), First Affiliated Hospital Zhejiang University (CN), Zhejiang University (CN)
National Natural Science Foundation of China
Affordable and clean energy
Openalex Percentile: Top 0%
Adhesion, Friction, and Surface Interactions
11.31
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