Interfacial instability in a viscoelastic microfluidic coflow system

Understanding interfacial instability in a coflow system has relevance in the effective manipulation of small objects in microfluidic applications. We experimentally elucidate interfacial instability in stratified coflow systems of Newtonian and viscoelastic fluid streams in microfluidic confinements. By performing a linear stability analysis, we derive equations that describe the complex wave speed and the dispersion relationship between wavenumber and angular frequency, thus categorizing the behaviour of the systems into two main regimes: stable (with a flat interface) and unstable (with either a wavy interface or droplet formation). We characterize the regimes in terms of the capillary numbers of the phases in a comprehensive regime plot. We decipher the dependence of interfacial instability on fluidic parameters by decoupling the physics into viscous and elastic components. Remarkably, our findings reveal that elastic stratification can both stabilize and destabilize the flow, depending on the fluid and flow parameters. We also examine droplet formation, which is important for microfluidic applications. Our findings suggest that adjusting the viscous and elastic properties of the fluids can control the transition between wavy and droplet-forming unstable regimes. Our investigation uncovers the physics behind the instability involved in interfacial flows of Newtonian and viscoelastic fluids in general, and the unexplored behaviour of interfacial waves in stratified liquid systems. The present study can lead to a better understanding of the manipulation of small objects and production of droplets in microfluidic coflow systems.