Energy-efficient and quality-focused control of conveyor belt dryers in petrochemical production

The petrochemical industry’s dryers, which operate at high temperatures, consume substantial energy and require precise temperature control to maintain product quality. To address these challenges, conveyor belt dryers are used for continuous drying, but optimizing their operation is complex. Traditional control methods often rely on operator experience or fixed settings, which may not be optimal. This paper introduces a novel approach using a Graph Neural Network and Multiagent Deep Deterministic Policy Gradient algorithm. This method models dryers’ components—chambers, fans, and belts—as cooperating agents, optimizing temperature, fan speed, and belt speed based on quality predictions. The algorithm, trained with industrial data, improves decision-making by integrating quality predictions into its reward function. Extensive experiments show a 5% improvement in product quality and a 3% reduction in energy consumption per time step, translating to significant energy savings. This approach enhances both efficiency and product quality control in conveyor belt dryers.

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Institutions

Publication Details

Journal
npj Advanced Manufacturing
Published
2024-12-04
DOI
https://doi.org/10.1038/s44334-024-00010-z
Citations
2
Primary Topic
Belt Conveyor Systems Engineering
Type
article
Field-Weighted Citation Impact
0.43

Funders

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article

Energy-efficient and quality-focused control of conveyor belt dryers in petrochemical production

Qing Chang, Kshitij Bhatta, Muhammad Waseem, Nabeel Haider et al.
2 citations
npj Advanced Manufacturing
Belt Conveyor Systems Engineering
0.43
article

Energy-efficient and quality-focused control of conveyor belt dryers in petrochemical production

Qing Chang, Kshitij Bhatta, Muhammad Waseem, Nabeel Haider, Chen Li
article en
2 citations

Abstract

The petrochemical industry’s dryers, which operate at high temperatures, consume substantial energy and require precise temperature control to maintain product quality. To address these challenges, conveyor belt dryers are used for continuous drying, but optimizing their operation is complex. Traditional control methods often rely on operator experience or fixed settings, which may not be optimal. This paper introduces a novel approach using a Graph Neural Network and Multiagent Deep Deterministic Policy Gradient algorithm. This method models dryers’ components—chambers, fans, and belts—as cooperating agents, optimizing temperature, fan speed, and belt speed based on quality predictions. The algorithm, trained with industrial data, improves decision-making by integrating quality predictions into its reward function. Extensive experiments show a 5% improvement in product quality and a 3% reduction in energy consumption per time step, translating to significant energy savings. This approach enhances both efficiency and product quality control in conveyor belt dryers.

npj Advanced ManufacturingVol. 1(1)
University of Virginia (US)
National Science Foundation
Openalex Percentile: Top 41%
Belt Conveyor Systems Engineering
0.43
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Energy-efficient and quality-focused control of conveyor belt dryers in petrochemical production — Qing Chang, Kshitij Bhatta, et al. · npj Advanced Manufacturing (2024) | TGRS Research Map | TGRS