Advanced Process Control in Manufacturing Using IoT Devices and Artificial Neural Networks

Optimization of industrial activities is significantly helped by Advanced Process Control (APC), which increases efficiency, decreases costs, and improves product quality. Artificial Neural Networks (ANNs) and the Internet of Things (IoT) have greatly improved APC in manufacturing. It examines how APC systems may include ANNs and IoT devices in industrial processes. By connecting to a wide range of sensors placed strategically throughout a production facility, IoT devices may gather data in real time, allowing for managing and monitoring crucial parameters. To APC systems, ANNs are invaluable for predictive modeling and control due to their adaptability to changing process conditions and capacity to represent complicated nonlinear interactions. Manufacturers may gain better control over their operations, improving productivity and product quality, by using data from the IoT to train and update ANN models. Recent advances in APC using IoT devices and ANNs are reviewed in this study. Their applications in various industrial industries are discussed, and case examples are shown to demonstrate their usefulness. Further improvements in APC for manufacturing using IoT devices and ANNs may be guided by highlighting the field's problems and future research goals. Challenges with data security, integration challenges, and reliability impact the accuracy of predictive modeling, scalability, and performance of IoT systems.

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Publication Details

Published
2024-10-15
DOI
https://doi.org/10.1109/icses63445.2024.10763299
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
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Advanced Process Control in Manufacturing Using IoT Devices and Artificial Neural Networks

J. Visumathi, Chethan Chandra S Basavaraddi, V. Sumathi, S. Sujatha et al.
Industrial Vision Systems and Defect Detection
article

Advanced Process Control in Manufacturing Using IoT Devices and Artificial Neural Networks

J. Visumathi, Chethan Chandra S Basavaraddi, V. Sumathi, S. Sujatha, S. Ramesh, Ishwarya M. V
article en

Abstract

Optimization of industrial activities is significantly helped by Advanced Process Control (APC), which increases efficiency, decreases costs, and improves product quality. Artificial Neural Networks (ANNs) and the Internet of Things (IoT) have greatly improved APC in manufacturing. It examines how APC systems may include ANNs and IoT devices in industrial processes. By connecting to a wide range of sensors placed strategically throughout a production facility, IoT devices may gather data in real time, allowing for managing and monitoring crucial parameters. To APC systems, ANNs are invaluable for predictive modeling and control due to their adaptability to changing process conditions and capacity to represent complicated nonlinear interactions. Manufacturers may gain better control over their operations, improving productivity and product quality, by using data from the IoT to train and update ANN models. Recent advances in APC using IoT devices and ANNs are reviewed in this study. Their applications in various industrial industries are discussed, and case examples are shown to demonstrate their usefulness. Further improvements in APC for manufacturing using IoT devices and ANNs may be guided by highlighting the field's problems and future research goals. Challenges with data security, integration challenges, and reliability impact the accuracy of predictive modeling, scalability, and performance of IoT systems.

Vel Tech Rangarajan Dr. Sagunthala R&D Institute of Science and Technology (IN), SRM Institute of Science and Technology (IN), Sri Ramachandra Institute of Higher Education and Research (IN), Saveetha University (IN)
Affordable and clean energy
Openalex Percentile: Top 68%
Industrial Vision Systems and Defect Detection
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