The effect of the electrical resistivity of conductive copper connections on the reliability of testing the soldering quality of clamp side walls by the amplitude eddy current method

A transformer eddy-current transducer with rectangular notches in the poles of its U-shaped core is used to study the effect of a change in electrical resistivity of M1 copper within the range between 0.01724 and 0.01748 μΩ∙m according to GOST 193-79 and GOST 1173-2006 on the error in determining the soldering quality of the side walls of clamps with lead ends of current-carrying rods, which are used to connect stator windings in state-of-the-art designs of hydro- and turbogenerators. Specimens made at different times and received from different power engineering enterprises are studied. It is found that, when the relative difference of electrical resistivity varies within 1.36%, the error in evaluating the level of soldering of the side walls of clamps does not exceed 15.5%. This must be taken into account when performing eddy current testing.

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Publication Details

Journal
Diagnostics Resource and Mechanics of materials and structures
Published
2024-10-01
DOI
https://doi.org/10.17804/2410-9908.2024.5.181-194
Primary Topic
Non-Destructive Testing Techniques
Type
article
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article

The effect of the electrical resistivity of conductive copper connections on the reliability of testing the soldering quality of clamp side walls by the amplitude eddy current method

А. Н. Сташков, L. Kh. Kogan
Diagnostics Resource and Mechanics of materials and structures
Non-Destructive Testing Techniques
article

The effect of the electrical resistivity of conductive copper connections on the reliability of testing the soldering quality of clamp side walls by the amplitude eddy current method

А. Н. Сташков, L. Kh. Kogan
article en

Abstract

A transformer eddy-current transducer with rectangular notches in the poles of its U-shaped core is used to study the effect of a change in electrical resistivity of M1 copper within the range between 0.01724 and 0.01748 μΩ∙m according to GOST 193-79 and GOST 1173-2006 on the error in determining the soldering quality of the side walls of clamps with lead ends of current-carrying rods, which are used to connect stator windings in state-of-the-art designs of hydro- and turbogenerators. Specimens made at different times and received from different power engineering enterprises are studied. It is found that, when the relative difference of electrical resistivity varies within 1.36%, the error in evaluating the level of soldering of the side walls of clamps does not exceed 15.5%. This must be taken into account when performing eddy current testing.

Diagnostics Resource and Mechanics of materials and structures(5)
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Openalex Percentile: Top 78%
Non-Destructive Testing Techniques
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