Water–Gas Shift over Pt Nanoparticles Dispersed on CeO2 and Gadolinium-Doped Ceria (GDC) Supports with Specific Nano-Configurations

The water-gas shift (WGS) reaction is one of the most significant reactions in hydrogen technology since it can be used directly to produce hydrogen from the reaction of CO and water; it is also a side reaction taking place in the hydrocarbon reforming processes, determining their selectivity towards H₂ production. The development of highly active WGS catalysts, especially at temperatures below ~450 °C, where the reaction is thermodynamically favored but kinetically limited, remains a challenge. From a fundamental point of view, the reaction mechanism is still unclear. Since specific nanoshapes of CeO₂-based supports have recently been shown to play an important role in the performance of metal nanoparticles dispersed on their surface, in this study, a comparative study of the WGS is conducted on Pt nanoparticles dispersed (with low loading, 0.5 wt.% Pt) on CeO₂ and gadolinium-doped ceria (GDC) supports of different nano-morphologies, i.e., nanorods (NRs) and irregularly faceted particle (IRFP) CeO₂ and GDC, produced by employing hydrothermal and (co-)precipitation synthesis methods, respectively. The results showed that the support's shape strongly affected its physicochemical properties and in turn the WGS performance of the dispersed Pt nanoparticles. Nanorod-shaped CeO_2,NRs and GDC_NRs supports presented a higher specific surface area, lower primary crystallite size and enhanced reducibility at lower temperatures compared to the corresponding irregular faceted CeO_2,IRFP and GDC_IRFP supports, leading to up to 5-fold higher WGS activity of the Pt particles supported on them. The Pt/GDC_NRs catalyst outperformed all other catalysts and exhibited excellent time-on-stream (TOS) stability. A variety of techniques, namely N₂ physical adsorption-desorption (the BET method), scanning and transmission electron microscopies (SEM and TEM), powder X-ray diffraction (PXRD) and hydrogen temperature programmed reduction (H₂-TPR), were used to identify the texture, structure, morphology and other physical properties of the materials, which together with the in situ diffuse reflectance Fourier transform infrared spectroscopy (DRIFTS) and detailed kinetic studies helped to decipher their catalytic behavior. The enhanced metal-support interactions of Pt nanoparticles with the nanorod-shaped CeO_2,NRs and GDC_NRs supports due to the creation of more active sites at the metal-support interface, leading to significantly improved reducibility of these catalysts, were concluded to be the critical factor for their superior WGS activity. Both the redox and associative reaction mechanisms proposed for WGS in the literature were found to contribute to the reaction pathway.