Optical and Methanol Sensing Properties of Al-doped ZnO Thin Film

The study investigates the optical and electrical properties of undoped and aluminum (Al)-doped zinc oxide (ZnO) films, focusing on their performance as gas sensors and their potential applications. Optical analysis, conducted using UV-visible spectrophotometry, reveals that 1% Al-doped ZnO films exhibit the highest transmittance of 91%, indicating superior optical clarity and suitability for applications like solar cell electrodes. In contrast, 3% Al-doped ZnO films show significantly lower transmittance due to increased light scattering and photon absorption. The bandgap of ZnO films decreases with higher Al doping concentrations, from 3.3 eV for undoped ZnO to 3.15 eV for 3% Al-doped ZnO, suggesting enhanced electrical conductivity due to reduced bandgap. The extinction coefficient data demonstrate that 2% Al-doped ZnO has the highest extinction coefficient, reflecting improved light absorption and scattering properties. Electrical characterization through I-V curves indicates that 1% Al-doped ZnO films have higher current (121 µA) compared to undoped (431 µA) and higher doping concentrations, attributed to enhanced carrier concentration and mobility. Sensitivity tests show that 2.5% Al-doped ZnO films exhibit the highest sensitivity to methanol vapor, with a significant reduction in resistance compared to 0.5% Al-doped ZnO films. Resistance measurements with varying methanol volumes reveal a rapid decrease upon gas introduction, stabilizing and then increasing as the gas is removed. Sensitivity analysis indicates that 100 µL methanol provides the highest sensitivity (97%) at 60°C, while 2% Al-doped ZnO films show consistent sensitivity at 60 °C and 100 °C, but not at 80 °C.