Biochar-augmented climate-positive 3D printable concrete

Three-dimensional (3D) concrete printing is a revolutionary technology in the construction industry. Here we show that climate-positive biochar is a carbon-negative additive for decreasing the carbon footprint of 3D printable concrete, while enhancing its performance. As biochar enhanced the effective water-to-binder ratio and served as a substrate for hydrates, the polymerization of hydrates increased in biochar-augmented concrete. The incorporation of 2 wt% biochar enhanced the structural build-up rate of fresh mixtures by 22% at 40 min. The 3D printing tests demonstrated that biochar improved the pumpability and extrudability of mixtures at the initial 20 min, and enhanced the buildability of 3D printed concretes at the after 40 min. The carbon footprint of 3D printable concrete was reduced by 8.3% through incorporating 2 wt% biochar. Thus, we developed a desirable biochar-augmented mixture for 3D concrete printing. Future field-scale application will make substantial contribution to the attainment of carbon emission reduction. 3D printing of concrete is promising for the manufacture of bespoke structures, but the high cement component leads to large carbon dioxide emissions. Here, climate-positive biochar is shown to decrease the carbon footprint of 3D printed concrete, while improving its pumpability, extrudability, and buildability

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Publication Details

Journal
Communications Materials
Published
2024-11-28
DOI
https://doi.org/10.1038/s43246-024-00700-3
Citations
23
Primary Topic
Innovations in Concrete and Construction Materials
Type
article
Field-Weighted Citation Impact
6.10

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article

Biochar-augmented climate-positive 3D printable concrete

Dong Li, Xiaohong Zhu, Egor Ivaniuk, Venkatesh Naidu Nerella et al.
23 citations
Communications Materials
Innovations in Concrete and Construction Materials
6.10
article

Biochar-augmented climate-positive 3D printable concrete

Dong Li, Xiaohong Zhu, Egor Ivaniuk, Venkatesh Naidu Nerella, Junyi Zhang, Daniel C.W. Tsang, Bin Ma, Viktor Mechtcherine, Jianhua Yan, Lei Wang, Yuying Zhang
article en
23 citations

Abstract

Three-dimensional (3D) concrete printing is a revolutionary technology in the construction industry. Here we show that climate-positive biochar is a carbon-negative additive for decreasing the carbon footprint of 3D printable concrete, while enhancing its performance. As biochar enhanced the effective water-to-binder ratio and served as a substrate for hydrates, the polymerization of hydrates increased in biochar-augmented concrete. The incorporation of 2 wt% biochar enhanced the structural build-up rate of fresh mixtures by 22% at 40 min. The 3D printing tests demonstrated that biochar improved the pumpability and extrudability of mixtures at the initial 20 min, and enhanced the buildability of 3D printed concretes at the after 40 min. The carbon footprint of 3D printable concrete was reduced by 8.3% through incorporating 2 wt% biochar. Thus, we developed a desirable biochar-augmented mixture for 3D concrete printing. Future field-scale application will make substantial contribution to the attainment of carbon emission reduction. 3D printing of concrete is promising for the manufacture of bespoke structures, but the high cement component leads to large carbon dioxide emissions. Here, climate-positive biochar is shown to decrease the carbon footprint of 3D printed concrete, while improving its pumpability, extrudability, and buildability

Communications MaterialsVol. 5(1)
Hohai University (CN), Hong Kong University of Science and Technology (HK), Paul Scherrer Institute (CH), State Key Laboratory of Clean Energy Utilization, Zhejiang University (CN), Technische Universität Dresden (DE), University of California, Berkeley (US)
Alexander von Humboldt-Stiftung, Deutsche Forschungsgemeinschaft, Technische Universität Dresden, Hong Kong Polytechnic University, Hong Kong University of Science and Technology
Climate action
Openalex Percentile: Top 3%
Innovations in Concrete and Construction Materials
6.10
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